My 4-year-old home media server, made up of 4 1.5TB hard drives connected to a commodity motherboard in an old ATX case, is on its last legs. Drives will occasionally drop out of the RAID5 set, necessitating a rebuild, and I’m using 95% of the ~4.5TB of storage. Time for an upgrade!

I thought about abandoning the DIY approach this time. Synology offers a very tempting array of turnkey NAS servers based on low-power ARM systems with web-based storage management. If I’d gone this way, the DS412+ would have been my choice.

But, I’m a tweaker at heart, and my current DIY Ubuntu server hosts all kinds of third party applications that I rely on to deliver media: Sickbeard, sabnzbd+, and newznab+ for automatic TV downloads, rtorrent and rutorrent for HD movies and music, a Plex media server to deliver content to my TV, a dirvish-based remote backup system. While I could get most of these programs as packages for a Synology box, it’s fun to have the whole Ubuntu multiverse at my disposal. And I’m always a bit nervous having proprietary volume management software between me and my data. With Ubuntu, it’s just plain-old ext4 with Linux software raid, so I can rescue my data easily in an emergency.

So, I decided to build my own again. I had several important design goals:

  • At least double storage capacity (from 4.5TB to 9TB).
  • Reduce enclosure size (from mid-size ATX).
  • Network-accessible BIOS/KVM (no need to plug in a monitor or keyboard).
  • Enough horsepower for Plex transcoding.
  • Low overall power consumption, since it’s on 24/7.

enclosure: Chenbro SR30169

In some ways, the first thing I have to settle on is the enclosure. It controls which motherboard sizes I can use, how many drives I can fit, etc. I needed to hold at least 4 standard 3.5″ hard drives. Given the popularity of DIY NAS boxes, I’ve been surprised by the relatively small selection of enclosures that  can accomodate 4 hard drives and yet are not full-size ATX towers, which I wanted to avoid. I had my eye on this Chenbro for years, but it was relatively expensive and I just figured it was a matter of time before there was more competition in the space.

I also considered the Fractal Design Array R2, which can accomodate 6 3.5″ drives, but decided against it because the drive bays weren’t hot-swap, and the case is actually not very small for a Mini-ITX form factor.

So, I settled on the Chenbro despite mixed reviews of the included PSU; I planned to toss that out anyway. It has nice, hot-swap drive bays that plug into an included SATA III backplane, room for a low-profile PCI Express add-on card, and it’s pretty dern small.

price: $125 at Provantage

motherboard: Intel DQ77KB

Choosing a motherboard gave me the most angst. On the one hand, there are a million Chinese/Taiwanese manufacturers with commodity Mini ITX boards that have SATA ports and gigabit NICs sprouting from their ears, all relatively cheap (<$100) and widely available. I used a similar ATX board in my old NAS,  and it’s so generic I have no memory of its provenance.

But, one of the biggest hassles with my current NAS is that if something goes wrong and it won’t boot, I have to drag a monitor and an extra keyboard over to the closet where it sits and plug it in to debug. God help me if it croaks when I’m away from the house–I’m just SOL in that case. So, I made a design requirement of the new box remote KVM/BIOS access, so that I could do anything from a BIOS upgrade to debugging a bad kernel from anywhere on the Internet.

Finding good remote management software on an ITX board is tough. One of the best-regarded remote management platform’s is Intel’s AMT, which allows total control of the computer via a sideband interface on the NIC. Deciding to go with AMT eliminates basically every Mini ITX motherboard in existence, since you must select a board with vPro support to get remote managment functionality. This leaves the slightly aging DQ67EPB3, and the shiny new DQ77KB, with a Q77 chipset and Ivy Bridge support. I went for the latter.

This board has a couple of quirks worth mentioning: first, it has just 4 inbuilt SATA ports, only two of which sport 6Gbps SATA III throughput. This wasn’t a big deal for me, since magnetic drives can’t get close to SATA II’s 3Gbps peak throughput anyway. But it did raise the question: how was I going to connect the boot drive? Luckily, the board also sports a full-size mini-PCIe slot which can accomodata an mSATA II SSD. I knew I wanted a solid-state drive to run the OS, and this neatly solves the problem without any cables at all.

Second quirk: this board does not use standard, zillion-pinned Molex power connectors. Instead, it has what’s essentially a laptop power port that accepts regulated 19.5V DC input. This means I can’t use the Chenbro’s built-in power supply, but I was planning to replace it anyway. I ended up just ordering a 90W Dell Inspiron laptop power supply for $20, which is a good match for the board.

price paid: $126 at Amazon.

processor: Intel Core i5-3470S

Compared to when I was in high school, and processors were simply identified by their brand name and clock speed (who else remembers overclocking Celeron Slot 1 procs? Malaysia stock, baby!), there seem to be a dizzying array of models to choose from, even just from Intel. What’s worse, I can discern no rational mapping between the marketing names of the chips and their functionality.

Luckily, Intel provides a search engine which identified all current processors compatible with my motherboard of choice. Since I bothered to get the Ivy Bridge motherboard, I wanted a gen 3 Core chip. I also had to have vPro to enable AMT. That left me with exactly one i5, one i7, and one Xeon chip to choose from. I went with the i5, which was the cheapest.

Brief rant: it’s clear that Intel vastly oversegments their processor lineup to squeeze out margins. I suspect that there are only a handful of actual wafers, and that Intel just blows resistors on the package to determine what features and frequency a particular chip will run. This explains why I have to pay $200 to get a CPU with vPro support which probably has the same guts as an i3 at 2/3rds the price. Shame on you Intel!

price paid: $198 at Amazon.

memory: Corsair 16GB Dual Channel DDR3 SODIMM

When I was a wee babe I used to give a shit about RAM. What’s the CAS latency on those DIMMs, bro? I probably overpaid by 50% or more for exotic enthusiast memory. Now, I just don’t care. I know I want it to be dual channel, and I want there to be lots of it. So I got the cheapest 16GB DDR3 SODIMM kit I could find, which happened to be this Corsair.

price paid: $70 at Amazon.

boot drive: Crucial CT032M4SSD3 32GB mSATA SSD


As I mentioned in my discussion of the motherboard, I decided to go with an mSATA SSD for the boot drive. I don’t need much space at all, just that sweet, sweet SSD speed and the mSATA form-factor. So, I went for an mSATA version of Crucial’s well-regarded m4 SSD, at 32GB.

price paid: $55 at Provantage.

storage drives: Western Digital Caviar Green 3TB

The heavy lifting heart of any NAS: a whole mess of spinning platters. There has been a lot of consolidation in the hard drive industry over the years, with the exit of IBM and Fujitsu, two of my favorites. It used to be that I wouldn’t touch a Western Digital drive with a 10-foot pole, but their Caviar Green drives make a compelling contender for the NAS server: low power, quiet, and cheap. I know what you’re going to say, though: what about the recently launched Red drives, which are explicitly designed for the NAS market? Well, they are probably a bit of a better fit, but at an extra $30/drive, I just smelled more needless market segmentation. Plus, I already owned one 3TB Caviar Green from a near-death experience with my current NAS, so there was a nice uniformity to this choice. 4TB drives are now becoming available, but they’re quite a bit more expensive per GB.

price paid: $125 x 3 = $375 at Amazon.

Total cost: $950

All the parts are winging their way to me now. Once they arrive I’ll do another post describing the build, and then one more describing the software setup.